Honeywell Switch CSP C User Manual

Solid Core and Split Core Adjustable  
Current “Status” Switches  
CSS-O, CSS-C; CSP-O, CSP-C  
INSTALLATION INSTRUCTIONS  
The current switch may be mounted in any position using  
the (2) #8 x 3/4 in. (19 mm) Tek screws and the mounting  
holes in the base or snapped directly on to the 1-3/8 in.  
(35 mm) DIN rail (See Figures 1 and 2). Leave a  
SAFETY  
WARNING  
minimum distance of 1 in. (25 mm) between the current  
switch and any other magnetic devices, such as  
contactors and transformers.  
For CSS-O,C ensure that all power sources  
are disconnected and locked out before  
installation as severe injury or death may  
result from electrical shock due to contact  
with high voltage wires.  
For applications in which the normal operating current is  
below the 0.8/2.0 Amps trip point (See Fig. 3), the  
conductor being monitored may be looped through the  
sensor 6/12 times giving you a total operating current of  
6/12 times the original current.  
CAUTION  
This product is not intended to be used for life  
or safety applications.  
Example:  
A small fan operating at 0.2 Amps can be wrapped  
through the sensor 6 times to give you a total  
operating current of 1.2 Amps flowing through the  
CSS-O-A300-001. Another option is to use CSS-O-  
A200-001.  
A small fan operating at 0.2 Amps can be wrapped  
through the sensor 16 times to give you a total  
operating current of 3.2 Amps flowing through the  
CSP-O-A300-001. Another option is to use the  
CSP-O-A200-001.  
CAUTION  
This product is not intended for use in any  
hazardous or classified locations.  
INSTALLATION  
Make sure that all installations are in compliance with all  
national and local electrical codes. Only qualified  
individuals that are familiar with codes, standards and  
proper safety procedures for high voltage installations  
should attempt installation. The current switches will not  
require external power, since the power for the current  
switch is induced from the conductor being monitored.  
3X  
WARNING  
Never rely on the LEDs to determine whether  
power is present at the current switch. The  
red LED will indicate whether the current is  
above the adjustable trip point. The green  
LED will indicate whether the current is below  
the adjustable trip point.  
S
U
L
R
U
C
IMPORTANT  
The current switch should be used on insulated  
conductors only!  
M25289  
Fig. 1. Sensor placed on DIN rail  
IND.CONT.EQ.  
62-0242—01  
3JHX  
 
SOLID CORE AND SPLIT CORE ADJUSTABLE CURRENT “STATUS” SWITCHES  
Wiring  
Honeywell recommends the use of a 2 conductor 16 to  
2
22 AWG (1.3 to 0.3 mm ) shielded cable or twisted wire,  
copper wire only, for all current switch output applications.  
A maximum wire length of less than 98.4 feet (30 meters)  
should be used between the current switches and the  
Building Management System or controller.  
NOTE: When using a shielded cable, be sure to connect  
only (1) end of the shield to ground at the con-  
troller. Connecting both ends of the shield to the  
ground may cause a ground loop.  
U S  
L
R
U
C
When removing the shield from the sensor end, make  
sure to properly trim the shield so as to prevent any  
chance of shorting. The current switch output terminals  
M25299  
represent a solid-state switch for controlling AC and DC  
loads and is not polarity sensitive. The recommended  
Fig. 6. Opening with a screwdriver  
torque to be used on the terminal block connections is  
5.93 in-lbs. (0.67 Nm). The aperture (hole) size of the  
current switch is 3/4 in. (19 mm) and will accept a  
maximum cable diameter of 350 MCM (17.3 mm). See  
Fig. 7 for use as a digital input to a building management  
system and Fig. 8 for use as a pilot relay application.  
OPERATING SPECIFICATIONS  
Max Sensing Current Voltage: 600 Vac  
Table 1. Specifications by Product Number.  
Core Normal  
Product Number Type Position  
Adjustable OutputSwitch Max. Current Max. Current Max.Current  
Trip Point  
Rating  
Cont.  
for 6 secs.  
for 1 sec.  
CSS-O-A300-001 Solid N.O.  
CSS-O-A200-001 Solid N.O.  
CSS-C-A300-001 Solid N.C.  
1.0-250 Amps 0.30 Amps @ 250 Amps  
200 Vac/Vdc  
500 Amps  
1,000 Amps  
0.50-250 Amps 0.30 Amps @ 250 Amps  
200 Vac/Vdc  
500 Amps  
500 Amps  
400 Amps  
400 Amps  
500 Amps  
500 Amps  
1,000 Amps  
1,000 Amps  
800 Amps  
1.0-250 Amps 0.15 Amps @ 250 Amps  
300 Vac/Vdc  
CSP-O-A300-001 Split  
CSP-O-A200-001 Split  
CSP-C-A300-001 Split  
CSP-C-A200-001 Split  
N.O.  
N.O.  
N.C.  
N.C.  
3.0-200 Amps 0.30 Amps @ 200 Amps  
200 Vac/Vdc  
2.0-200 Amps 0.30 Amps @ 200 Amps  
200 Vac/Vdc  
800 Amps  
3.0-250 Amps 0.15 Amps @ 250 Amps  
300 Vac/Vdc  
1,000 Amps  
1,000 Amps  
2.5-250 Amps 0.15 Amps @ 250 Amps  
300 Vac/Vdc  
DDC CONTROLLER  
DI  
(STATUS)  
DIGITAL INPUT #1  
DO  
(RELAY COIL OR  
CONTACTOR)  
BUILDING MANAGEMENT  
SYSTEM  
RELAY  
CONDITIONER  
M25302  
TRANSFORMER  
24 VAC COIL  
Fig. 7. Digital circuit  
24 VAC COIL  
M23933  
120 VAC  
LINE  
Fig. 8. Analog circuit  
3
62-0242—01  
 
SOLID CORE AND SPLIT CORE ADJUSTABLE CURRENT “STATUS” SWITCHES  
Calibration of Adjustable Trip Point  
Normal loads  
The adjustable current switch has an operating range of  
0-200 Amps or 0-250 Amps. Do not exceed! The  
adjustable current switch comes with its fifteen-turn  
With power on and the adjustable current switch on the  
proper range, turn the fifteen-turn adjustment  
potentiometer clockwise  
until the red LED turns on  
adjustable potentiometer set counter-clockwise  
its maximum position. The adjustable current switch can  
monitor Under load, Normal load and Overload  
conditions, depending on how it's set. The procedure  
below is for Normal load condition for part numbers  
CSS-O-A300-001 and CSS-O-A200-001.  
to  
and stop immediately. The adjustment switch is now  
tripped. The adjustable current switch Hysteresis (Dead  
Band) is 10% of the trip point typically.  
TROUBLESHOOTING  
Problem  
Solution  
Red LED is on but the  
Disconnect the wires from the current switch output. Measure the resistance across the  
current switch didn’t activate. contacts with an Ohmmeter. See Table 2 below for resistance readings for a good unit.  
Red LED didn’t turn on and Verify that the conductor you are monitoring is above the adjustable trip point. If the  
the current switch didn’t  
activate  
sensor is monitoring less than the adjustable trip point, looping the wire may be  
required. See Fig. 3.  
Sensor doesn’t switch at all, Adjustment potentiometer is probably set to its maximum or minimum position. Turn the  
regardless of current level.  
potentiometer clockwise all the way and verify if the LED switches from red to green.  
Table 2. Resistance Readings For Good Unit.  
Product Number  
Resistance if switch is open  
Greater than 1 Meg ohms  
Greater than 1 Meg ohms  
Resistance if switch is closed  
Approximately 2 ohms  
CSS-O-A300-001  
CSS-O-A200-001  
CSS-C-A300-001  
CSP-O-A300-001  
CSP-O-A200-001  
CSP-C-A300-001  
CSP-C-A200-001  
Approximately 2 ohms  
Approximately 12 ohms  
Approximately 2 ohms  
Approximately 2 ohms  
Approximately 12 ohms  
Approximately 12 ohms  
Greater than 1 Meg ohms  
Greater than 1 Meg ohms  
Greater than 1 Meg ohms  
Greater than 1 Meg ohms  
Greater than 1 Meg ohms  
Automation and Control Solutions  
Honeywell International Inc.  
1985 Douglas Drive North  
Golden Valley, MN 55422  
customer.honeywell.com  
Honeywell Limited-Honeywell Limitée  
35 Dynamic Drive  
Toronto, Ontario M1V 4Z9  
® U.S. Registered Trademark  
© 2007 Honeywell International Inc.  
62-0242—01 C.H. Rev. 06-07  
 

Haier Washer HNS1000TVE ME User Manual
Hamilton Beach Cooktop Meal Maker User Manual
Hamilton Beach Juicer 67333 User Manual
Hasbro Games 55646 60101 User Manual
Hasbro Robotics Dinobot User Manual
Honeywell Smoke Alarm ADT HRSI User Manual
HP Hewlett Packard Computer Hardware 572532 B21 User Manual
HP Hewlett Packard Server BH3700 User Manual
Husqvarna Snow Blower ST 121E 96183000100 User Manual
Hyundai Car Stereo System H CDM8061 User Manual